I don't have a complete cost for the project. These are glued together during the process. See why concrete countertops make a great choice for outdoor kitchens. Thanks! The composite decking is dark brown, the platform is light 2x4s. This makes easy work of odd shaped counter shapes. There is. Next, using 1 x 4 pine boards, we created a left and a right countertop form by screwing the boards into the edge of the plywood. How To Make Concrete Countertops Concrete Counter Top White Countertops Concrete Countertop Edge Forms Outdoor Kitchen Concrete Countertops I'd like to thank the staff at Instructables.com and also Cheng Concrete for sponsoring the Concrete and Casting contest. Here is a look at how we made ours, and how you can as well! 241 products. After the concrete had cured for a few weeks, we used a water-based acrylic sealer to give it a glossy look. We had an outdoor kitchen built back in 2010, and the guy that did it used OSB board and stuccoed the outside of it. The cast concrete countertop will be poured in a shallow form made with a melamine coated board and one by walls. I found Cheng products late in the project and used Cheng spot filler, sealer, and concrete wax. This makes easy work of odd shaped counter shapes. I just used a pipe nipple, attached to the light, and used a threaded coupler for the nut on the underside of the counter. I used Quikrete countertop mix along with liquid color. Materials for a 4-foot-by-22-inch countertop that is 1 to 2 inches deep might run no more than $16. Pouring a concrete countertop in place is probably easier for a do-it-yourselfer. Anything less, and you risk cracking, anything more, and it is simply too heavy. We used 2 x 4s for our exterior countertops. It can vary, but we used about 3 quarts of water per bag. You might be surprised just how inexpensive and simple it is to build homemade concrete countertops! Shop products from small business brands sold in Amazons store. who was involved in the cuban revolution certification courses for civil engineers diy concrete countertop forms. Quick question- did you apply some sort of concrete adhesive to cement board before shooting your Dryvit? Concrete was pretty much our only option for survival in our climate, with the freeze that cycles. They can easily be joined for continuous run, used for tight radius needs, and are nearly indestructible. Putting these in now instead of drilling the countertop later eliminates the chance of drilling into some of the re-rod later. 4 years ago, Yes put some type of barrier that concrete will start attacking your steel studs. For a professional to create concrete countertops including materials, labor and installation you can expect to pay on average about $65 to $135 per square foot. 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Finishing Your Countertops 1 Release the forms when the top is firm, but still slightly pliable. And of course, I had to do the largest piece in one pour. I also did the bottom to help with rigidity and also to keep critters out of the finished units. Well done! Why choose concrete for outdoor countertops? My project involved creating an outdoor cooking area. Watch the v. If not, use your trowel to smooth out the outside edge of the counter into a clean, even surface. This involved constructing bases of steel studs, hardipanel, synthetic stucco and poured concrete countertops that would hold a natural gas grill and provide storage and space for food layout. I'll try to get a fairly accurate tally together. You can get the proper overhang and perfectly placed cutouts. We are starting to build and follow your instructions today. Reproduction in whole or in part without permission is prohibited. Sadly, we will be relocating soon and will be leaving this great setup for the next owner, but I really need to win that Grand Prize of the mixer, because I will be doing this at the next house! Read more about, Inexpensive Styrofoam forms allow for a variety of different edge details. This keeps the area flushed. Epoxy can NEVER be used on outdoor surfaces. Silicone was used as the adhesive , and after the counters were put in place, I installed the remaining components. Smith has some in stainless and some made of fiberglass. 6 months ago Ingenious! Glue the foam to the base of the countertop form in the proper location. This works pretty slick, as you can make a perfect template without really measuring anything. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. I'm in the middle of building my own outdoor kitchen. Thanks, Answer Please review ourprivacy policy. 8 years ago 2 Prepare the Form and Reinforcement While the caulk cures, cut re-mesh reinforcement to fit inside the mold with a 2-inch gap around the edges. Commercial Bar Form Package (Large Square Edge). 1.34 .6 = approximately 2.23, so you'd need between two and three 80-lb bags of concrete mix. Concrete bars are perfect for both indoor and outdoor uses. All screw penetrations and cut edges of studs were spot primed with galvanized primer to deter rust and corrosion. Standard profile, up to 1/2". Hi, LOVE THIS!!! Two for outdoor kitchen areas, and one as an interior top for a wine rack. 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Take a look at these four examples of outdoor concrete countertops used in various backyard areas. Question Square Edge Countertop Form From $149.00 In stock Sink Form $30.00 In stock Half Bullnose Countertop Form From $149.00 In stock EuroForm - Square Edge Countertop Form From $139.00 In stock Bendable Square Countertop Form $40.00 In stock Full Bullnose Countertop Form From $149.00 51 Reviews In stock Quarter Bullnose Countertop Forms From $149.00 Outdoor DIY Concrete Countertop Kit. Outdoor Concrete Countertop Standards Concrete countertops are an ideal solution for an outdoor kitchen area. 8 years ago Every concrete countertop has unique design decisions that were made to meet specific desires or needs. We cut the fencing to fit, leaving about and inch from the edge of all sides and corners. These Countertop Forms are designed to be attached to the cement board, which is screwed onto the top of the cabinets. This stuff is heavy, make no mistake about that. You can pour them in place, or pour separately, and then set in place. After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. Step 4: Countertop Template Strips of luan were cut from a 4'x8' sheet and these were used to create the countertop template. At $5 per bag- that is a pretty inexpensive countertop! If there are any holes or seams, they can befilled with wax and scraped level. These are red and clear. Tools, vibrating and cure time. JM Lifestyles. on Introduction. This was a fantastic instructable! We used a concrete tub to mix two bags at a time and pour into the form. What sealer did you use and how often did you reapply, if ever? I started with a rough grinding wheel for rapid material removal to expose the aggregate, and progressed up to 3000 grit with diamond pads. I used tempered glass pieces as an interesting inlay. Good luck! Quick question..what are the red little (lights?) Create a Concrete Countertop right in place, without the need to build complicated forms or try to move a heavy slab of concrete. When you add colorants, remember they are liquids, so they will change how much water you need to create the mix. Melamine was used for the countertop forming. Did you mix the charcoal color at the recommended ratio of 1 bottle : 2 bags or did you do a custom ratio? See outdoor concrete countertop projects. If the concrete starts to slump, put it back on. The disadvantage it can be difficult to create the form depending on what you are placing it on. We have done both methods, and both have worked. Just wanted to say congratulations on being a finalists in the Concrete & Casting Contest! Here's the general list to get started for your concrete countertop: Tools Circular Saw Power Drill 24 Plank Level Magnesium Float Steel Trowel Concrete Mixer or Shovel 5 Gallon Bucket or Wheelbarrow Orbital Sander Sanding Disks (60, 120, 200 grit) Hammer (or rubber mallet) Respirator Sanding Pads Foam Paint Roller Soft Foam Brush Supplies Strips of melamine were cut for the edges and screwed down to the form base. For each batch, divide the mix and water into two unequal parts: one part should have 2/3 to 3/4 of the water, the other part should make up the balance of the water. Glenn Maggard. We never have food directly prepared on the surface, so the sealer is safe to use. Outdoor Concrete Countertop Cost. Diamond Polishing Pads 4" inch Wet/Dry Set of 11+1 Backer Pad Best Value Granite Concrete. Tools used for cast-in-place countertops are pretty much the standard tools for any poured-in-place concrete work: standard mortar mixers, wood floats, standard trowels, etc. Concrete Countertop Photos & Informational Videos. The advantage of building in place is you eliminate moving a heavy countertop once poured. We were trying to figure it out based on the pics, but couldn't tell if that was a base that you were temporarily building on, or what was ultimately used in the end.Thanks so VERY much for your help. I used #3 rod. We used a hammer to softly tap the edges of the form. Can incorporate fiber optics for nightly effects. The Patented Z Counterform System is the easiest way to pour cast-in-place concrete countertops. Forms that are designed to attach directly to your cabinet base, fill with concrete, and then simply snap off the front of the plastic form for a finished concrete countertop edge. CONCRETE COUNTERTOP COST COMPARISON. Saint Martin Outdoor Furniture. Did you make this project? We started by placing 3/4 plywood on top of the outdoor kitchen area, and then screwed the 2 x 3s in from the bottom. Thanks again! The 3 thickness is perfect for standing to the outdoor elements. We watered down the surface prior to sanding to cut down on the dust. It is a dusty process, so wear a mask! :)we are about to do a similar project but using Agate stone that's been cut to make table tops! . Part of the Z-Form system, which also offers concrete mix products, AFter allowing for a 7 day cure, the side forms were removed and the counter was flipped to begin grinding. First Prize in the Concrete and Casting Contest. Create Unique Designs for Kitchens, Bathrooms, River Tables, and More! After the concrete has cured, pull the forms down to snap them off. Concrete countertops offer easy maintenance and are one of the most durable materials on the market. We have enjoyed this very much, and use it almost daily - even in the winter as we are in MIchigan. Step 1: Attach 3/4" plywood to the top of the cabinetry. How to form and pour with a radius overhang The nice thing when working with concrete is you can create any shape or cut-out by simply building it into the form. Their stuff is top notch, and I will be using their products in my next home adventure. Strips of luan were cut from a 4'x8' sheet and these were used to create the countertop template. 9 years ago The grill and side burner are Calflame units. Can easily be formed at 90 degrees. Unlike other stones, concrete countertops are tailored specifically for you - meaning there are endless design options, both functional and aesthetic. This gave me a level surface to build on. Building separately makes it easy to pour and finish in an open area, but then there is the problem of moving it in place. Once we had the form in place, we sealed the edges of the board and 2 x 3s with silicone caulking to keep everything in the form. But of the two, I can say we prefer building in place. To build your countertop forms, begin by measuring two inch strips of melamine for the form sides to create a two inch thick concrete countertop. And of course the concrete, 8 bags of Quikcrete concrete countertop mix special ordered from Home Depot, liquid color, I had the glass from another project (fire glass in the gas fireplace). Custom cast-in-place edges, no polishing necessary - in just a few hours. Please watch the videos in the image gallery for a quick demonstration how to use the Forms: Otherwise, the screw heads will be filled with concrete and will be not be very much fun to remove when it comes time to break down the forming.After the initial forming is anchored into place, I assembled the reinforcing rod mesh. The water-resistant melamine side should face inside the form so that when it comes time to strip the forms, they'll. But you'll find a variety of custom-made tools as well. How thin can I make a concrete countertop? They were sprinkled over the form and will be exposed during the grinding/polishing process. I used a product called DryVit as the finished surface. I have some lights around the deck that are 12 volt, and thought these would be great. Question One important thing here, is that you need to fill the screw heads with wax or caulking before you pour. We then added fiber reinforcement as we mixed the bags at a rate of 2 cups of fiber per bag. We used an angle grinder and went over the entire surface to smooth over the corners. Concrete bars can also be constructed for a fraction of the price using our new forms. Once you decide whether to build in place or separate, its time to build the concrete form. The first step in creating these were to create the frames with steel studs. I also am interested in the exact name of the DryVit product that you used. Each finished form measured 66 long x 30 wide x 2 and 3/4 deep. The seam where the form edges meet the large flat area of the form can be filled with a bead of silicone caulking, running a finger down the seam to create a nice radius on the counter edge. They can withstand all seasons, and they provide a sturdy, easy to clean area for prepping food, barbecuing, or just for entertaining. The cost for concrete countertops ranges from $65 to $135 per square foot. It was quite a process but it went very well. Concrete is self-leveling by nature, so once the form was filled, we troweled it until smooth. There are pros and cons to both methods. Because concrete is so versatile, homeowners have many more options for selecting shape, size, color and amenities. With proper care, these will last for many years. All Rights Reserved. Once mixed, we lifted the tub with the help of a few people into the form and spread it out. This helps to lessen the chance of cracking. Whether it's for a simple barbecue counter or an elaborate outdoor kitchen, concrete is an ideal choice for outdoor countertop surfaces. on Introduction. (no one was hurtjust house and patio) Anyway, I was SO HAPPY to find your instructions to do it the right way this time!! Featured Product Patented Cast-in-Place Forms Edge Profiles Online Demos Photo Gallery Pool Coping Forms By continuing to use this site you agree to the use of cookies. The melamine is a super smooth surface which produces a very smooth concrete surface. on Step 8. Aaah clever puppy!!! 4 years ago If you need any holes, it is is best to put them in now. There are two choices when it comes creating homemade concrete countertops. Reply Concrete Countertop Edge Form - Aggressive Stone 17 $3900 $16.25 delivery Nov 22 - 28 Small Business Concrete Countertop Edge Form - Curvy $4100 $16.25 delivery Nov 10 - 16 Small Business Concrete Countertop Edge Form - Chiseled Slate 22 $7300 $18.20 delivery Nov 22 - 28 Small Business Concrete Countertop Edge Form - Shale $4100 Multiple color choices, edge details, accessories and more make this material a must-have if you truly want the look of, "wood without the worry". I built some very robust saw horses to hold the main counter at a comfortable working level. Use this reference for designing a highly functional workspace using concrete countertops, see Standard Countertop Dimensions. You can also mix in colorants to create all kinds of looks. I also coated them with a little silicone so that they could be punched out easily. Thanks for a great site with so many ideas! A typical 80-lb bag of concrete mix yields about .6 cubic feet of concrete. However, I like to use forms, which give you more flexibility, even if you build the forms on top of the cabinets. after the framing was built I also put hardipanel on the bottom, that is shown on one of the later steps. That is composite decking left over from a project. Submit a Form Call Us @ 1-888-474-7977. These have a threaded connection that would take a threaded spike to insert into the ground around your landscaping. See : DIY Outdoor Living Completed Outdoor Kitchen Project. LuckIn Countertop Support Bracket 6 x 8 Inch, Heavy Duty Metal Corbels for Bar Top, Granite/Concrete/Wood Countertops, Up to 600lbs, Matt Black, 4-Pack. You really need all of your components on site to begin this framework, as grill dimensions and door openings must be exact to have a good fit and finish. 528,548 views Apr 26, 2019 Top off your outdoor kitchen feature with countertops as luxurious as marble and granite, at a fraction of the cost, using QUIKRETE Countertop Mix. We use cookies to offera better browsing experience, analyze site traffic, personalize content, and serve targeted advertisements. We have completed 3 concrete countertop projects in the last 6 years at the farm. on Step 1, I formed the countertop in place due to stone veneer already installed on the hardy board. Stone Coat Countertop 1 Gallon Epoxy Kit - Colorable DIY Epoxy with Resin and Hardener for Coating New and Existing Countertops! All Rights Reserved. Use painter's tape around the edges of the foam to prevent concrete mix from seeping in. Top subscription boxes right to your door, 1996-2022, Amazon.com, Inc. or its affiliates. Remove the re-mesh for later use. Concrete countertop installers use foam forms for several reasons: They are quicker than forming with wood or Melamine because fabricators don't need to use any saws, routers or power tools to form the concrete countertop. Sort by. Copyright 2010-2015 Concrete-Countertops.Org. This counter was poured upside down. The key in mixing is to add a little water at a time, until the mix is about the consistency of soft peanut butter. I also built a temp platform to build on because my garage floor was sloped. This is how we make our concrete countertops for our outdoor kitchens 4'x8' sheets are readily available. We used a total of 15 bags for an 11 x 32 wide counter. 1 2 3 5. Your recently viewed items and featured recommendations, Select the department you want to search in. I sprayed this product. With Z Counterforms Commercial Bar Form, you can create beautiful 3.5" thick concrete bar tops. The mushroom lights are low voltage, and we wanted red so I had to disassemble them and paint them. They were purchased at Lowe's and were originally brown in color. Hardipanel was selected as the substrate of the finished surface. Add the superplasticizer to the larger portion of the mix water. How did the seal hold up over time? those are low voltage landscaping lights. We used 2 x 4's for our exterior countertops. Knowledge of using forms like these is needed. 2022 Concrete Countertop Solutions. Gardening Made Simple - Raised Row Gardening! diy concrete countertop forms. I was pretty busy :). The concrete is hard at this point, but can still be smoothed out with the use of a grinder. The Countertop Forms are simply snapped off when the concrete is cured, leaving behind the decorative edge countertop surface. Concrete countertop forms Outdoor Kitchen Countertops Concrete Projects Unique Countertops Concrete Finishes Product Detail: 3" Rough Rock Edge Form Liner, re-usable. Concrete Molds & Forms. sticking up and how are they powered?? These are glued together during the process. Simply place -inch cement backer board on top of the cabinetry, fasten the form to the back wall and edges, cutting as necessary to form corners, and place the concrete. It was a distributor that used the grill as a demo in the store. It is wonderful to win First Place, and the prize of a grinder/polisher will be put to good use! Did you have to vibrate the concrete once poured to get the air bubbles out of it? It is important at this point to work the concrete down into all of the corners. Formed concrete countertop 3D model They are durable enough to standup to the toughest play in a commercial or residential setting. Backyard X-Scapes sustainable and eco-friendly Reed Fencing is constructed from freshwater reed that grows abundantly along river banks, wetlands, and estuaries. CONCRETE AND MASONRY FORM TEXTURE ROLLERS - THE EXQUISITE BARNWOOD TEXTURE ROLLER - CREATES THE MOST PRISTINE WOOD TEXTURES! This is applied by troweling or spraying with a hopper - just like drywall texture. :( Lo and behold Mother Nature took care of it.We got hit by a tornado that came thru in June of this year and it wiped out the entire outdoor kitchen. on Introduction. "Rough Rock Granite" edge creates a. Build your countertop forms from 3/4-inch melamine-coated particleboard. Posted . Your work looks awesome! of Solvent Based Sealer inplace of the Liquid Glass Epoxy. You can also follow us onFacebook,Twitter,Pinterest,orInstagram. We ran them through the table saw to create 2 x 3's, and then built the form from there. Youre seeing this ad based on the products relevance to your search query. Worked very well. DryVit looks like traditional stucco, but has some elastic qualities that allow it to expand and contract with temperature changes without cracking. Best of all, we absolutely love they way they look! To receive our3 Home, Garden, Recipe and Simple Lifearticles each week, sign up below for our free email list. Cabinets stay pristine with our patented forms. I used a piece of dowel, drilled a hole in the center of the dowel for a screw, and screwed them onto the bottom form. Materials are from Concrete Countertop Solutions and ee go through installing the concrete forms, pouring concrete, finishing and sealing the concrete countertop. We left our wood forms in place for two days, and then unscrewed and removed them. Reed fencing is a budget-friendly, temporary material that can be used for all sorts of DIY projects and applications. With a little planning, a few basic materials, and a bit of elbow grease, you can create beautiful homemade concrete countertops for a fraction of the cost of what the pros charge. We used 80 pound bags of Quickcrete 5000 series concrete mix for our projects. Concrete countertops should be a minimum of one and a half inches thick. It is nice when you are all done and not have to worry about finding a crew of people to move the heavy slab! 1 year ago Learn more about, Slabs must be cut to fit and require epoxied seams, Plagued with grout lines that can trap dirt, Infinite choices using integral color or stains for solid or variegated looks. The cost will depend largely on where you live regarding local construction prices and the type of customization if any you desire. Concrete countertop form The back of the countertop will be notched around the center back 4x4 support. When designing with concrete, not only is it beneficial to know the design flexibility of the material, but it's also useful to know the standards for using the material outdoors.
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